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Energy management systems are being deployed around the world to improve energy and facilities management and to help reduce electricity and fuel. The Indian Manufacturing Industry has also shown the urgency in energy savings. The Energy management systems can assist the Plant Managers and corporate management in first understanding and

According to USFDA, a combination product is one composed of any combination of a drug and device; biological product and device; drug and biological product

then actively managing energy use and cost. In particular, this can be used for the following in manufacturing Industries.

1. Benchmarking Energy Consumption: Understanding the patterns of all forms of energy use and other utilities is the first step in assessing the potential for efficiency savings. With the data available through syst

; or drug, device, and biological product and fixed dose combination would include two or more combinations of drug.

Examples of combination products may in

m ,Energy Management systems can guide the plant manager to organize and display (visualize) key energy and other parameters in real time ,thus providing a tremendous diagnostic tool for identifying and solving energy problems and appreciating opportunities for cost savings.

2. Reduction in Specific Energy consumption: The majority

lude drug-coated devices, drugs packaged with delivery devices in medical kits, and drugs and devices packaged separately but intended to be used together.

nergy consumption in the plant is for production activity. Each product manufactured will be measured by energy consumed to make one unit of product. With Energy Management system, the plant manager can measure as well as reduce energy by close monitoring of machinery run hours and prevent idle running of machine and there by reducing th

here is enormous increase in the number of combination products entering the market in the recent years. Combination products have proven advantages but fixe

specific energy consumption of manufactured product.

3. Reduction in Distribution Loss: The power received from Electricity board and captive power is being fed through various transformers to various load centers like MCC, PCC Pumps, Blowers, Compressors, Fan, Chillers, Lighting loads and so on. With the Energy Management system it is

d dose combinations are still in the process of convincing regulatory authority on their advantages over the single ingredient formulations.

Combination pro

easy for plant manager to identify energy consumed by each machinery. It is very important to know whether power received from source is being utilized effectively by all machines and level of the losses incurred due to distribution. By understanding the measured value, various steps can be taken to reduce losses. Ideally this loss shoul

ucts have become life saving products for the pharmaceutical companies who doesn’t have many innovative molecules in their product pipeline and have been inc

be less than 3% in any manufacturing plant.

4. Reducing Peak Demand: This can assist in reducing peak demand and associated demand charges. Regular verification of daily load profile will help plant manager to identify and eliminate demand spikes, such as those associated with simultaneous motor, pump, compressor start ups or schedule

easingly used in the product life cycle management. Even the companies having product patents are trying to extend their product life cycle through the combi

peration in such a way as to reduce overall demand. This will help plant to bring down Demand charges which need to pay to Electricity Boards.

5. Energy Resource Planning: Our system computes the energy balance at various nodes and system losses to formulate and implement loss elimination schemes as any electrical distribution network h

nation products and maximize the revenues. But the companies involved in this practice are overlooking that they are burdening the patients both economically

s inherent losses. Conducts overall energy accounting. Since energy use pattern of every feeder is monitored, any variation in power consumption pattern at any process or sub section is exposed immediately for immediate control.

6. Eliminating Inefficient Equipment Operation: This is highly useful in quickly spotting wasteful energy use

and physically. They need to rightly judge the benefits of the combination products and they have to even look at the risks involved when combining the produ

By reviewing daily load profiles and comparing to bench mark levels, plant manager can identify the instance when equipment is not performing properly or unused equipment is left running. Our services have helped customer in saving of upto 5% or more just from eliminating gross wastage.

7. Predictive Maintenance: Energy management syst

ts. Some of the combination products were well accepted by physicians while others suffered. Companies involved in development of combination products are fi

m helps in planned shut down based on run hours and efficiency of the equipment. This reduces down time and helps plan predictive maintenance. In a Palm oil company, the screw press loses its efficiency because of timing, poor lubrication etc leading to breakdown and increased power consumption. The pattern of power consumption could be

ding difficulty in defining their combination products and facing various challenges from selecting a combination to marketing it.

Following aspects would a

sed as a diagnostic tool to asses the performance of the press and take decision on the maintenance schedule.

8. Root Cause Analysis: The system can analyze incidents like Excess energy consumption, overloading, excess T&D loss, Machine breakdown, breaker tripping, damages to capacitors etc for which Root Cause Analysis is necessary. En

dd to the challenges in developing combination products:

Which markets to tap where the combination products can do fairly well?
Which combination prod

rgy management system helps to correct problems in production rate and product quality by analyzing the trends of energy consumption in relation to production

9. Measurement and Verification:Energy Management system covers the measurement and records energy consumption trends. Verifies results of energy savings measures taken. Enables

cts are meaningful and rational?
Which therapeutic categories to select?
Which Combinations can address unmet needs of the patients?
Do combin

achievement of the objectives with the precision, which assist in decision making.

10. Improving Energy Equipment Performance: Malfunctioning or degraded equipment often has an associated “energy fingerprint”. For example a broken economizer damper may be signaled by an increase in the frequency of compressor cycling. Similarly increase

tions increase the patient compliance?
What would be the developing cost?
How to tackle the risks encountered during combination product developmen

in ventilation or fan usage might be a result of filters than need to be changed or cleaned. Such finger prints can be detected by regularly viewing data generated by the system over the time. Energy Managers will work your plant manager in this regular review process and will help in the “fingerprinting process”

Remote Energy Efficien

t?

As combination products don't fit into the traditional categories of drugs, medical devices, or biological products, the USFDA is in the process of devel

y Consultancy Services: This is a remote monitoring of EMS system through Internet which does complete data analysis and also under standing process of the plant and Single line diagram. Based on consultancy, the saving opportunity in the plant is being found and recommendation of Energy Efficiency measures report is being submitted. Th

ping new procedures for reviewing their safety, efficacy and quality.

Professional from academic institutions, pharmaceutical industries, health care indust

consultancy service is being done by Energy Auditors and Energy Managers for few months along with concerned plant in charge who operates the system.

The benefits under Remote Energy Efficiency Consultancy Services are
· Optimum energy utilization
· Analysis of Load profile and energy pattern
· Detection of Idle runnin

y and representatives from various regulatory agencies are working out to design the regulatory requirements for manufacture and sale of combination products

heavy equipment to reduce specific energy consumption
· Demand monitoring and management and reduction in demand charges.
· Power factor improvement and solutions,
· Power quality and harmonic monitoring and management,
· Quantifying T&D loss,
· Increase Productivity and better resource utilization and higher

.

As there is an increasing trend of the combination products companies manufacturing such products should be able to tackle the problems involved in the de

rofitability

Conclusion

Conzerv offers cost-effective products and solutions to manage energy and to improve the quality and optimize available supplies of power. To manage energy efficiently in your plant, building or utility you need to start by asking the right questions, which often leads you half the way to the final answers. Co

elopment. They need to be wiser in analyzing the market trends and the regulatory requirements.

Companies that provide selfless information through particip

zerv’s 3-step energy efficiency plan to MEASURE, DETECT and CONTROL enables asking the right questions but also in evolving the answers. For any queries or solutions in Energy management mail to contact@conzerv.com You can call to our toll free line 1800 425 0555 from any BSNL/MTNL lines. We are also available at 08028520604 for others

tion in industry events and feedback to regulatory authorities would be able to face the challenges and will be successful in developing combination products

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